Adidas, like other sports equipment manufacturers, has a well-defined process for fabricating footballs. Here’s a general overview of how Adidas traditionally fabricated footballs.
Design and Panel Creation:
The design for the ball is developed, and the individual panels are created from high-quality synthetic materials. These panels are often hexagonal and pentagonal shapes.
The panels may be printed with graphics, branding, and any desired patterns. This step adds the visual elements to the ball’s surface.
The panels are bonded together using specialized adhesive techniques. This bonding helps create a sturdy and seamless surface for the ball.
The panels are stitched together using a combination of hand-stitching and machine-stitching methods. This stitching reinforces the bond between the panels and adds to the ball’s durability.
A rubber or latex bladder, which gives the ball its bounce and shape, is inserted into the stitched panels.
Additional layers are added to enhance the ball’s performance, such as improving its responsiveness, flight characteristics, and overall playability.
Lamination and Coating:
The outer layer of the ball is laminated onto the stitched panels. This layer provides protection to the design, adds a smooth finish, and enhances the ball’s resistance to wear and tear.
Rigorous testing is conducted to ensure the ball’s weight, size, and performance meet international standards. This step is crucial to maintaining the quality and consistency of Adidas footballs.